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Refrigeration best practices

IceSquare guides for designing, installing, operating and servicing refrigeration equipment. Learn what to measure, how to interpret readings and what to record at each stage.

Natural refrigerants

CO₂ (R744) refrigeration pressure and safety

CO₂ (R744) is a natural A1 refrigerant used in booster systems, cascades and heat pumps. Its pressures are managed with components rated for each section, pressure controls and protection for running and standstill conditions.

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Natural refrigerants

R290 propane refrigerant applications, charge and safety

IceSquare manufactures chillers with R290, refrigerant-grade propane, for process cooling and chilled water. Our typical configurations carry up to 6.5 kg. The model data sheet confirms the charge and how it is distributed across circuits.

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Installation

How to triple-evacuate a refrigeration system

Triple evacuation uses three vacuum pulls and two breaks with dry nitrogen. It helps remove air and moisture before charging, after the circuit has passed its leak test.

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Troubleshooting

What superheat is and why it matters in refrigeration

Superheat is the number of degrees a vapor is above its saturation temperature at the measured pressure. It helps assess evaporator feed and the risk of liquid refrigerant returning to the compressor.

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Troubleshooting

What subcooling is and how to measure it

Subcooling is the number of degrees a liquid is below its saturation temperature. It helps assess whether the refrigerant has enough margin to reach the expansion valve as liquid.

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Quality

Leak testing a refrigeration system

A leak test checks whether the circuit holds pressure and helps locate leaks before evacuation and charging. The test criteria depend on the equipment, the section under test and its components.

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Manufacturing

Clean brazing for refrigeration piping

A sound joint starts with tube preparation. Clean piping depends on both the surfaces where the filler flows and the inside of the circuit.

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Piping design

Refrigerant piping velocity and pressure drop

Check pipe diameter at both ends of the load range. At minimum load, suction gas must carry oil back to the compressor. At maximum load, pressure drop must stay within the design allowance.

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Capacity control

Benefits of variable-speed compressors

A compressor with a drive adjusts its capacity to demand within an approved range. In systems with changing loads, modulation can stabilize suction pressure and reduce start-stop cycling.

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Field installation

Field piping installation and compressor oil return

Some oil circulates with the refrigerant. The piping layout, especially on the suction side, must allow oil to return to the compressor under the intended operating conditions.

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